1. High-Speed Multi-Shuttle AS/RS for E-Commerce Fulfillment
Technical Focus:
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Shuttle Speed: 5 m/s with bi-directional movement, capable of 1,200 cycles/hour.
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Load Handling: Dual-bin carriers for simultaneous retrieval (max 50 kg/bin).
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AI-Driven Sorting: Integrated vision systems classify items by size/weight in <0.5 seconds.
Data Specifications:
| Parameter |
Value |
| System Height |
18–25 m |
| Order Accuracy |
99.99% |
| Energy Consumption |
0.15 kWh/cycle |
| Temperature Tolerance |
-10°C to 45°C |
Case Study:
A Tier-1 e-commerce platform reduced order processing time from 2 hours to 12 minutes using our 30-shuttle system with 98% space utilization.
2. Cryogenic AS/RS for Pharmaceutical Cold Chain
Technical Focus:
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Temperature Range: -30°C to -80°C with nitrogen-cooled storage chambers.
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Material Compliance: FDA-approved stainless steel (Grade 316L) racks.
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Traceability: RFID tags with real-time temperature/humidity logging.
Data Specifications:
| Parameter |
Value |
| Storage Density |
4,000 pallets @-70°C |
| Retrieval Speed |
20 sec/pallet |
| Energy Efficiency |
40% lower vs. conventional freezers |
| Regulatory Compliance |
EU GDP, USP <1079> |
Application:
Used by vaccine manufacturers for GMP-compliant storage of mRNA-based therapeutics.
3. Heavy-Duty AS/RS for Automotive Tier-1 Suppliers
Technical Focus:
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Load Capacity: 3,000 kg/pallet with anti-vibration stabilization.
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Integration: Synchronized with robotic assembly lines via Industry 4.0 protocols (OPC UA, MQTT).
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Safety: Laser obstacle detection (EN 528 compliance).
Data Specifications:
| Parameter |
Value |
| System Height |
32 m |
| Cycle Time |
25 sec (full dual-cycle) |
| Position Repeatability |
±0.5 mm |
| MTBF* |
25,000 hours |
Case Study:
A German automaker achieved JIT delivery of 15,000 components/day with 0.01% error rate using our AS/RS + AGV hybrid system.
*MTBF: Mean Time Between Failures
4. Ultra-Compact Vertical Buffer AS/RS for Micro-Fulfillment
Technical Focus:
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Footprint: 10 m² for 1,000-bin capacity (vs. 50 m² for traditional racks).
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Robotic Arm: 6-axis collaborative robot (cobot) with 0.1 mm precision.
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Software: Dynamic slotting algorithms reduce picking path by 70%.
Data Specifications:
| Parameter |
Value |
| Bin Dimensions |
400x300x200 mm |
| Max Throughput |
600 bins/hour |
| Power Consumption |
1.2 kW (peak) |
| Noise Level |
<55 dB(A) |
Application:
Deployed in urban grocery dark stores for 15-minute delivery guarantees.
5. Aerospace Component AS/RS with Cleanroom Certification
Technical Focus:
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Contamination Control: ISO Class 5 cleanroom compatibility (≤3,520 particles/m³).
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Material Handling: Non-magnetic titanium alloy trays to prevent EMI interference.
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Precision: 3D laser mapping for fragile part alignment (±0.01 mm).
Data Specifications:
| Parameter |
Value |
| Max Payload |
800 kg/tray |
| Storage Temperature |
20°C ±0.5°C |
| Humidity Control |
45% RH ±2% |
| Vibration Damping |
<0.1 g (10–2000 Hz) |
Case Study:
An aircraft OEM reduced component damage by 92% using our AS/RS for carbon-fiber wing spar storage.
6. Hybrid AS/RS with AGV Integration for Cross-Docking
Technical Focus:
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AGV Fleet: 50+ vehicles with SLAM navigation (1 cm positioning accuracy).
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Cross-Dock Speed: 150 pallets/hour transferred between inbound/outbound zones.
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Predictive Analytics: Machine learning forecasts loading dock congestion.
Data Specifications:
| Parameter |
Value |
| AGV Payload |
1,500 kg |
| Transfer Distance |
Up to 500 m |
| Battery Life |
12 hours (fast charge in 15 mins) |
| System Scalability |
200–5,000 pallet positions |
Application:
A 3PL provider cut dock-to-stock time from 4 hours to 22 minutes in a 100,000 m² logistics hub.
